Release Notes

ControlLogix 5580 Enhanced Redundancy System
Version 33.015_kit1 (released 11/2022)

Catalog Number 1756-L8x Enhanced Redundancy Bundle 

These release notes describe version information for 1756-L8x Enhanced Redundancy Bundle, version 33.015_kit1 (released 11/2022).

Security

This release includes security enhancements as a part of our ongoing efforts to improve security. For information regarding Rockwell Automation's vulnerability disclosure process, please reference the Rockwell Automation Vulnerability Policy.

CVE-2022-3752: Denial-of-Service Vulnerability That Affects Logix 5000™ Controllers

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
CompactLogix™ 5380
31.011
32.016, 33.015, 34.011 and later
Compact GuardLogix® 5380 SIL 2
31.011
32.016, 33.015, 34.011 and later
Compact GuardLogix 5380 SIL 3
32.013
32.016, 33.015, 34.011 and later
CompactLogix 5380 Process
33.011
33.015, 34.011 and later
CompactLogix 5480
32.011
32.016, 33.015, 34.011 and later
ControlLogix® 5580
31.011
32.016, 33.015, 34.011 and later
GuardLogix 5580
31.011
32.016, 33.015, 34.011 and later
ControlLogix 5580 Process
33.011
33.015, 34.011 and later


For a full list of the potentially affected Rockwell Automation products and a description of the vulnerability, see Knowledgebase Product Notice Logix Controllers Vulnerable to Denial-of-Service Attack.

  

Requirements

This release has the following requirements.

ControlLogix Redundancy Compatible Software for Revision 33.015_kit1

Catalog Numbers: ControlLogix® 5580 controllers*

Software
Required Software Version, Min
CompareTool
8.12.00
ControlFLASH Plus™
4.00.00
FactoryTalk® Services Platform
6.20.00 (CPR9-SR12)
FactoryTalk Activation Manager
4.04.14 (CPR9-SR12)
FactoryTalk Alarms and Events(1)
6.20.00 (CPR9-SR12)
FactoryTalk AssetCentre
10.00.00 (CPR9-SR12)
FactoryTalk Batch
14.00 (3)
FactoryTalk View Site Edition(2)
12.00 (CPR9-SR12)
Redundancy Module Configuration Tool
8.06.03
FactoryTalk Linx (4)
6.20 (CPR9-SR12)
RSLinx® Classic
4.20 (CPR9-SR12)
Studio 5000 Logix Designer®
33.00.00

(1) You must download a FactoryTalk Alarm and Events patch. See Knowledgebase Technote Master list of all available Patch TOCs.

(2) The installation of FactoryTalk View Site Edition also installs FactoryTalk Services Platform, which installs FactoryTalk Alarms and Events. Also, if you download and install the latest FactoryTalk Services Patch Rollup, this patch automatically installs the patch for FactoryTalk Alarms and Events.

(3) Use the most recent FactoryTalk Batch Patch Roll-up with this redundancy firmware revision. For the most recent patch roll-up, see Knowledgebase Technote Master list of all available Patch TOCs.

IMPORTANT: The following steps apply only to the FactoryTalk Alarms and Events installation:

  1. Install FactoryTalk View Site Edition.

This installation installs FactoryTalk Services Platform, which installs FactoryTalk Alarms and Events.

  1. Download and install the latest FactoryTalk Services Patch Rollup.

This installation automatically installs the patch for FactoryTalk Alarms and Events.

(4) For the most recent FactoryTalk Linx patch roll-up, see Knowledgebase Technote Master list of all available Patch TOCs.

ControlLogix Redundancy System Components Revision 33.015_kit1

Catalog Numbers

This redundancy system revision includes the following:

Cat. No.
Module Description
Series
Firmware Revision
1756-EN2F
ControlLogix EtherNet/IP™ fiber communication module
C
11.0031
B or earlier
5.008 or 5.0282
1756-EN2T
ControlLogix EtherNet/IP communication module
D
11.0031
C or earlier
5.008 or 5.0282
1756-EN2TK
ControlLogix EtherNet/IP communication module (conformal coated)
D
11.0031
1756-EN2TXT
ControlLogix-XT™ EtherNet/IP communication module
D
11.0031
C or earlier
5.008 or 5.0282
 
1756- EN2TP
ControlLogix EtherNet/IP communication module – Parallel Redundancy Protocol (PRP)
A
11.0031
1756-EN2TR
ControlLogix EtherNet/IP communication module
C
11.0031
B or earlier
5.008 or 5.0282
1756-EN2TRK
ControlLogix EtherNet/IP communication module (conformal coated)
C
11.0031
1756-EN2TRXT
ControlLogix-XT EtherNet/IP communication module
C
11.0031
B
5.0282
1756-L81E, 1756-L81EK, 1756-L82E, 1756-L82EK, 1756-L83E, 1756-L83EK, 1756-L84E,
1756-L84EK, 1756-L85E, 1756-L85EK
ControlLogix 5580 standard controllers
B
33.015
1756-L81E-NSE, 1756-L82E-NSE, 1756-L83E-NSE, 1756-L84E-NSE, 1756-L85E-NSE
ControlLogix 5580 No Stored Energy (NSE) controllers
B
33.015
1756-L81EXT, 1756-L82EXT, 1756-L83EXT, 1756-L84EXT, 1756-L85EXT
ControlLogix-XT 5580 controllers
B
33.015
1756-L81EP, 1756-L83EP, 1756-L85EP
ControlLogix 5580 process controllers
B
33.015
1756-RM2
ControlLogix redundancy module
All
20.030
1756-RM2K
ControlLogix redundancy module (conformal coated)
All
20.030
1756-RM2XT
ControlLogix-XT redundancy module
All
20.030


(1) Firmware revision 11.003 is digitally signed firmware.

(2) Firmware revision 5.028 is digitally signed firmware. Firmware revision 5.008 is unsigned firmware.

EtherNet/IP is a trademark of ODVA, Inc.



Additional Resources for Revision 33.015_kit1

For more information on how to install, configure and use your ControlLogix redundancy system, see:

Digitally Signed Ethernet Module Firmware for Revision 33.015_kit1

Catalog Numbers

Digitally signed firmware provides more security over the unsigned firmware. This firmware is different based on the EtherNet/IP™ communication modules you use.

Cat. No.
Supported Firmware Revisions
Digitally Signed Firmware
Included with this Redundancy Bundle
1756-EN2T/D
11.003
Yes
Yes
1756-EN2T/C or earlier
5.008
No
Yes
5.028
Yes
No
1756-EN2TP/A
11.003
Yes
Yes
1756-EN2TR/C
11.003
Yes
Yes
1756-EN2TR/B or earlier
5.008
No
Yes
5.028
Yes
No
1756-EN2F/C
11.003
Yes
Yes
1756-EN2F/B or earlier
5.008
No
Yes
5.028
Yes
No


Firmware revision 5.028 is not included in the redundancy system, revision 33.015_kit1 firmware bundle. You must download and install this digitally signed firmware after the redundancy bundle is installed.

Important: When you install the digitally signed firmware, that is, firmware revision 5.028, into a 1756-EN2T/C (or earlier), 1756-EN2TR/B (or earlier), or 1756-EN2F/B (or earlier) module, the installation makes the module incompatible with some firmware revisions. For example, after you update firmware, the module supports use of only digitally signed firmware. The module rejects any unsigned firmware updates.

You can download firmware revision 5.028 and the redundancy system firmware bundle, revision 33.015_kit1, at the Product Compatibility and Download Center.


Tip: Select the base catalog number in ControlFLASH PLUS™ software when upgrading extended temperature or conformal coated modules. For example, select the 1756-EN2TR when upgrading a 1756-EN2TRXT module. Extended temperature and conformal coated modules use the same Redundancy module ControlFLASH PLUS™ kit.


EtherNet/IP is a trademark of ODVA, Inc.

Controller Restrictions in Redundancy Systems with Revision 33.015_kit1

Known Restrictions as of ControlLogix® Redundancy Revision 33.015_kit1

This revision supports the following:

Catalog Numbers

1756-EN2T, 1756-EN2TR, 1756-EN2TXT, 1756-EN2F, 1756-EN2TP:

1756-EN4TR:

ControlLogix 5580 redundancy-enabled controllers, 1756-EN2T, 1756-EN2TR, 1756-EN2TXT, 1756-EN2F, 1756-EN2TP:

CIP Sync™ Technology Included in Redundant Systems:

IMPORTANT: Before you use this enhancement in a redundancy system, see these publications for a full understanding of CIP Sync technology in any system:
  1. The Grandmaster status transfers from the original primary controller to the new primary controller. This transfer can take longer to complete than if Grandmaster status was transferred between devices in a non-redundant system.
  2. The synchronization of the redundancy system can take longer when you use CIP Sync technology.

ControlLogix 5580 controllers

1756-EN2T, 1756-EN2TR, 1756-EN2TXT, 1756-EN2F, 1756-EN2TP:

CIP, CIP Sync, and EtherNet/IP are trademarks of ODVA, Inc.


  
ControlLogix® 5580 Redundancy System Update Migration Paths

General Rules:
• Going to a later minor revision and/or kit is acceptable.
• Going to the next major revision is acceptable.
• Going through more than one major revision requires you to perform the RSU process multiple times.

Redundancy System Update Migration Path Limitations
  
From Firmware Revision
Firmware Revision Updates Conditionally Not Allowed*
33.011_kit1
33.011_kit2
33.012_kit1
33.015_kit1
33.015_kit2
34.011_kit1
33.017_kit1
34.011_kit1, 34.011_kit2, 34.014_kit1
33.017_kit2
34.011_kit1, 34.011_kit2, 34.014_kit1, 34.014_kit2, 34.015_kit1
34.011_kit1
34.011_kit2
35.011_kit1
34.014_kit1
35.011_kit1, 35.011_kit2, 35.011_kit3
34.014_kit2
35.011_kit1, 35.011_kit2, 35.011_kit3, 35.013_kit1
34.015_kit1
35.011_kit1, 35.011_kit2, 35.011_kit3, 35.013_kit1, 35.014_kit1
34.015_kit2
35.011_kit1, 35.011_kit2, 35.011_kit3, 35.013_kit1, 35.013_kit2, 35.014_kit1
35.011_kit1
35.011_kit2
35.011_kit3
35.013_kit1
35.013_kit2
36.011_kit1
35.014_kit1
36.011_kit1
35.014_kit2
36.011_kit1, 36.011_kit2
35.016_kit1
36.011_kit1, 36.011_kit2
36.011_kit1
36.011_kit2
36.011_kit3
37.011_kit1
36.013_kit1
37.011_kit1
37.011_kit1
37.011_kit2
37.012_kit1
38.011_kit1

*Depending on the modules used in the local rack, you may not be able to update the system with RSU. See Knowledgebase Technote ControlLogix®: Redundancy Firmware Bundle Revision History to see which modules are at an older firmware in the newer redundancy bundle.



Corrected Anomalies in This Release

This release corrects the following anomalies.

PlantPAx® Embedded Instruction PVSD - Returning from Hand While Drive Is Running Results in Running Wrong Direction (1424134, 1430601)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
ControlLogix® 5580 Process
33.011
33.015, 34.011 and later
CompactLogix™ 5380 Process
33.011
33.015, 34.011 and later


Transitioning the command source from “Hand” to any other command source while the drive is still running, even if decelerating when commanded to stop, results in the drive continuing to run but in the opposite direction. This action requires that the drive is configured to have reverse capability and the drive is still running while the transition from “Hand” occurs.

As a workaround to the above issue, you can add logic to issue a drive Stop in Override command source on transition from Hand to (not in Hand).

Errors on I/O After Redundancy System Update (1286591, 1286593)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
ControlLogix® 5580
33.011
33.015, 34.011 and later
ControlLogix 5580 Process
33.011
33.015, 34.011 and later


16#FF08-Invalid path to module error codes could occur on I/O modules that were inhibited or disconnected during a Redundancy System Update (RSU), and then uninhibited or reconnected after the update is complete. Error codes can be found on the Connection Tab in the I/O module properties. See Knowledgebase Technote 16#FF08 errors on I/O after a Redundancy System Update.

Online Edits of a Drive Peripheral for a Drive That Does Not Support ADC Can Cause a Controller MNRF (1502674, 1518216)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
ControlLogix® 5580
33.011
33.015, 34.011 and later
ControlLogix 5580 Process
33.011
33.015, 34.011 and later


For a full list of the potentially affected Rockwell Automation products and a description of the vulnerabilities, see Knowledgebase Technote Product Notice 2022-05-002 - ControlLogix 5580 Redundancy Controller with V33 Firmware May Experience Anomalous Behavior when online Editing of Drive Peripherals Associated with Drives that do not support ADC.

PlantPAx® Embedded Instruction PPID - Instruction Windup Inputs Do Not Affect the Instruction Windup Status Bits (1180548, 1455895, 1707712)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
ControlLogix® 5580 Process
33.011
33.015, 34.011 and later
CompactLogix™ 5380 Process
33.011
33.015, 34.011 and later

The Process Proportional + Integral + Derivative (PPID) instruction does not use the Inp_WindupHi or the Inp_WindupLo inputs in the determination of the Sts_WindupHi or Sts_WindupLo status bits.

ControlFLASH and ControlFLASH Plus Prevents Update to V33.011, V33.012, and V34.011 for ControlLogix 5580 XT Controllers

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
ControlLogix® 5580 XT
33.011
33.015, 34.014, 35.011 and later


When you attempt to update a ControlLogix 5580 XT controller from a prior operational firmware (such as V32.016) to 33.011, 33.012, or 34.011 firmware, ControlFLASH™ and ControlFLASH Plus® prevents the update, and displays this error message:

“Invalid Revision: The update revision selected is not compatible with the selected target device. Press F1 for more information”

graphic

This does not occur when you attempt to update from boot firmware.

If 33.011, 33.012, or 34.011 is desired, flash to a version that has corrected this anomaly prior to the flash attempt.

PlantPAx® Embedded Instruction PAIM – Does not pass through all SrcQ values from Inp_SrcQ (1384787, 1672172, 1664909)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
ControlLogix® 5580 Process
33.011
33.015, 34.014, 35.011 and later
CompactLogix™ 5380 Process
33.011
33.015,  34.014, 35.011 and later


The Process Multi Sensor Analog Input (PAIM) instruction is only able to pass values of 0, 1, 32, or 35 to the SrcQ Output Parameter from the Inp_SrcQ Input Parameter. All remaining supported values of the SrcQ Output Parameter are not passed through correctly.

For more information on supported values for the SrcQ Output Parameter, search for the PAIM instruction in the Studio 5000 Logix Designer ® online help.



PlantPAx® Embedded Instruction PAIM - Instruction Can Cause a Type 1 Code 60 MNRF (1360436, 1430595)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
ControlLogix® 5580 Process
33.011
33.015, 34.011 and later
CompactLogix™ 5380 Process
33.011
33.015, 34.011 and later

The Process Multi Sensor Analog Input (PAIM) instruction PAIM can cause a Type 1, Code 60 major nonrecoverable fault (MNRF) if the following conditions exist:

As a workaround to avoid this issue, you can add external logic to check for a zero value in Cfg_AbsDevLim and replace it with a nonzero value.

Known Anomalies from Previous Releases

These anomalies are from previous releases but are still known in this release.

An Internal Timing Anomaly Can Cause an Assert/MNRF (2181425, 2335795, 2335804, 2195446)
  
Device
First Known in Firmware Revision
Corrected in Firmware Revision
CompactLogix® 5380
28.011
34.014, 35.013, 36.011 and later
Compact GuardLogix® 5380 SIL 2
31.011
34.014, 35.013, 36.011 and later
Compact GuardLogix 5380 SIL 3
32.013
34.014, 35.013, 36.011 and later
CompactLogix 5380 Process
33.011
34.014, 35.013, 36.011 and later
CompactLogix 5480
32.011
34.014, 35.013, 36.011 and later
ControlLogix® 5580
28.011
34.014, 35.013, 36.011 and later
GuardLogix 5580
31.011
34.014, 35.013, 36.011 and later
ControlLogix 5580 Process
33.011
34.014, 35.013, 36.011 and later
1756-EN4TR
2.001
6.001 and later
1756-EN3TR/B, 1756-EN2TR/C
10.007
12.001 and later
1756-EN2TP
10.020
12.001 and later
1756-EN2T/D
10.006
12.001 and later
1756-EN2F/C
10.009
12.001 and later

A timing anomaly exists within the device which results in an assert/major non-recoverable fault (MNRF). The program and hardware configuration does not influence the likelihood of occurrence.

The probability of this anomaly occurring is extremely low. Historically, if a module experiences this assert, it only occurs one time.

An escalation to Rockwell Automation Technical Support is required to confirm the root cause of an assert/major non-recoverable fault.



Standard I/O Forces do not Persist Through a Locked Switchover in Redundancy (5211412)
  
Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
ControlLogix® 5580
33.011
ControlLogix 5580 Process
33.011
GuardLogix 5580
37.011
ControlLogix 5590
38.011
ControlLogix 5590 Process
38.011

Standard I/O forces will not be correctly enforced on the new primary after a locked switchover during a redundancy system update if all the following conditions are met:

• A force is enabled with global forces enabled on the old primary controller.

• The user selects “No” when prompted by Logix Designer to enable forces when downloading to the new primary controller.

The I/O point will appear forced in Logix Designer, Global Forces will be enabled, and the LED indicates forces are present (solid amber) but the actual value of the I/O point will not reflect the force.

To recover: The user can disable and re-enable global forces on the new primary controller. This scenario can also be avoided by selecting “Yes” when prompted by Logix Designer to enable forces when downloading to the new primary.


Keyswitch Does Not Clear Major Fault on Disqualified Secondary (1524410)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
ControlLogix® 5580
33.011
35.011 and later
ControlLogix 5580 Process
33.011
35.011 and later


If you use the keyswitch to clear a major fault on a disqualified secondary controller, it clears the OK status indicator on the controller, but the 4-character display still shows a major fault.

To clear the fault:





PortPhysicalAddressInfo GSV Does Not Populate After Controller Power Cycle (1451494, 1514584)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
CompactLogix® 5380
28.011
34.015, 35.011 and later
Compact GuardLogix® 5380 SIL 2
31.011
34.015, 35.011 and later
Compact GuardLogix 5380 SIL 3
32.013
34.015, 35.011 and later
CompactLogix 5380 Process
33.011
34.015, 35.011 and later
CompactLogix 5480
32.011
34.015, 35.011 and later
ControlLogix® 5580
28.011
34.015, 35.011 and later
GuardLogix 5580
31.011
34.015, 35.011 and later
ControlLogix 5580 Process
33.011
34.015, 35.011 and later


When a Get System Value (GSV) instruction configured for Class Name: TimeSynchronize and Attribute Name: PortPhysicalAddressInfo executes after a controller power cycle, the physical address (MAC ID) does not populate.


Controller Can MNRF When Executing CPS Instruction with Specific Data Types (1800992, 2129625, 2129629)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
CompactLogix™ 5380
28.011
33.017, 34.014, 35.011 and later
Compact GuardLogix® 5380 SIL 2
31.011
33.017, 34.014, 35.011 and later
Compact GuardLogix 5380 SIL 3
32.013
33.017, 34.014, 35.011 and later
CompactLogix 5380 Process
33.011
33.017, 34.014, 35.011 and later
CompactLogix 5480
32.011
33.017, 34.014, 35.011 and later
ControlLogix® 5580
28.011
33.017, 34.014, 35.011 and later
GuardLogix 5580
31.011
33.017, 34.014, 35.011 and later
ControlLogix 5580 Process
33.011
33.017, 34.014, 35.011 and later


When executing a Synchronous Copy File (CPS) instruction with a motion diagnostics connection as the source or destination tag, the controller can experience a major nonrecoverable fault (MNRF).

To work around this anomaly, do not use motion diagnostics connections (such as AB:Motion_Diagnostics:S:1) as arguments to the CPS instruction. If a copy is still necessary, use a non-synchronous copy via the COP instruction.



Periodic User Tasks Without Any Scheduled Programs Experience Overlaps on The New Primary Controller After Switchover (1723127, 1810033)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
ControlLogix® 5580
33.011
34.015, 35.011 and later
ControlLogix 5580 Process
33.011
34.015, 35.011 and later


When configured for redundancy, if the application contains a periodic user task without any scheduled programs, then that user task will report task overlaps on the new Primary controller after a switchover.

The task overlaps result in a minor fault being reported.



Periodic User Tasks Can Experience Unexpected Overlaps on The New Primary Controller If Switchover Occurs Soon After Qualification Completes (1723127)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
ControlLogix® 5580
33.011
34.015, 35.011 and later
ControlLogix 5580 Process
33.011
34.015, 35.011 and later


When configured for redundancy, if a switchover occurs before the period of the periodic user task expires, then the periodic user tasks that are running on the new Primary controller can report overlaps following the switchover.

The task overlaps result in a minor fault being reported.




Controller Can MNRF During Online Edit (2123008, 2306717, 3741373)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
CompactLogix® 5380
33.011
34.015, 35.014, 36.011 and later
Compact GuardLogix® 5380 SIL 2
33.011
34.015, 35.014, 36.011 and later
Compact GuardLogix 5380 SIL 3
33.011
34.015, 35.014, 36.011 and later
CompactLogix 5380 Process
33.011
34.015, 35.014, 36.011 and later
CompactLogix 5480
33.011
34.015, 35.014, 36.011 and later
ControlLogix® 5580
33.011
34.015, 35.014, 36.011 and later
GuardLogix 5580
33.011
34.015, 35.014, 36.011 and later
ControlLogix 5580 Process
33.011
34.015, 35.014, 36.011 and later

The controller can experience a major nonrecoverable fault (MNRF) when at least two Tag-based Alarm instances have their activation condition changed to Rate of Change Positive/Negative within the same transaction while being online with controller.
  

Controller Can Become Unresponsive When You Inhibit or Uninhibit a Module (3080005)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
CompactLogix™ 5380
33.011
36.011 and later
Compact GuardLogix® 5380 SIL 2
33.011
36.011 and later
Compact GuardLogix 5380 SIL 3
33.011
36.011 and later
CompactLogix 5380 Process
33.011
36.011 and later
CompactLogix 5480
33.011
36.011 and later
ControlLogix® 5580
33.011
36.011 and later
GuardLogix 5580
33.011
36.011 and later
ControlLogix 5580 Process
33.011
36.011 and later

If the controller program continually executes an SSV that inhibits or un-inhibits a module, and you simultaneously inhibit or uninhibit the module via the Module Properties dialog, the controller can become unresponsive.

Workaround: The program should only execute the SSV when the module must be inhibited or uninhibited.



Restore from SD Card Can Cause a MNRF/Assert (Lgx00233926)
  
Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
CompactLogix™ 5380
33.011
34.011 and later
Compact GuardLogix® 5380 SIL 2
33.011
34.011 and later
Compact GuardLogix 5380 SIL 3
33.011
34.011 and later
CompactLogix 5380 Process
33.011
34.011 and later
CompactLogix 5480
33.011
34.011 and later
ControlLogix® 5580
33.011
34.011 and later
GuardLogix 5580
33.011
34.011 and later
ControlLogix 5580 Process
33.011
34.011 and later

Loading a project from an SD card can cause a MNRF/assert if the project contains instruction-based alarms and/or tag-based alarms, and if there were alarm events at the time of storing the project to the SD card.

To avoid the anomaly, perform these steps when storing a file to the SD card:
  1. Update the firmware on the controller.
  2. Open the final copy of the project and download it to the controller.
  3. Stay in Program Mode and store the project to the SD card.
  4. When the storing process is complete, the controller can be put into Run Mode.
  
PAO - PlantPAx® Embedded Instruction
Products: ControlLogix® 5580 Process Controllers, CompactLogix™ 5380 Process Controller
Anomaly
First Known in Firmware Revision
Corrected in Firmware Revision
When limit switches are used for feedback instead of an analog position feedback, the indication on the dialog box and HMI was not accurate to the position of the valve.
(2185730, 2296172, 2296183, 2296204)
33.011
33.017, 34.014, 35.013, 36.011 and later
The deviation alarm (Sts_Dev) incorrectly alarms when the instruction was “Out of Service” (Sts_OoS).
(2185779, 2297867, 2297871, 3064567)
33.011
33.017, 34.014, 35.013, 36.011 and later
Cfg_CVIntlk incorrectly limits the value between Cfg_CVEUMin and Cfg_CVEUMax.
(2185788, 2297912, 2297916, 2297921)
33.011
33.017, 34.014, 35.013, 36.011 and later



Online Configuration of I/O Devices can Cause a MNRF/Assert (3231324, 3385069, 3335724, 3355887, 3355890)

Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
CompactLogix® 5380
34.011
34.015, 35.014, 36.013, 37.011 and later
Compact GuardLogix® 5380 SIL 2
34.011
34.015, 35.014, 36.013, 37.011 and later
Compact GuardLogix 5380 SIL 3
34.011
34.015, 35.014, 36.013, 37.011 and later
CompactLogix 5380 Process
34.011
34.015, 35.014, 36.013, 37.011 and later
CompactLogix 5480
34.011
34.015, 35.014, 36.013, 37.011 and later
ControlLogix® 5580
34.011
34.015, 35.014, 36.013, 37.011 and later
GuardLogix 5580
34.011
34.015, 35.014, 36.013, 37.011 and later
ControlLogix 5580 Process
34.011
34.015, 35.014, 36.013, 37.011 and later
1756-L8x Enhanced Redundancy Firmware Bundle
33.011
33.017, 34.015, 35.014, 36.013, 37.011 and later


When an I/O device is owned by the controller, if you make an online change with either the module properties dialog or a MSG instruction with a “Module Reconfigure” message type, the controller can MNRF/assert.

There is a higher probability for this anomaly to occur when there are many unconnected I/O devices in the I/O tree.

We recommend that you inhibit devices in the I/O tree that are not powered or do not exist on the network. If possible, inhibit the device while offline with the controller and then download the application to the controller.

This anomaly does not impact all I/O devices:

• Common I/O devices include: 1718 Ex I/O, 1719 Ex I/O, ArmorBlock® I/O, Compact 5000® I/O, FLEX 5000® I/O, Armor™ PowerFlex® Drives, E300™ Electronic Overload Relays, Dynamix™ 1444 Series modules.

• For all impacted I/O devices, see Knowledgebase Technote Determining the I/O devices for release note reference number 3231324

Workaround:

Inhibit the I/O connection to the device while online before you start any reconfiguration. Once you complete the reconfiguration, then uninhibit the I/O connection.



A String Length of a Large Number or Negative Value Can Cause a Controller MNRF (3091640, 3362972, 3362995, 3363009)
  
Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
CompactLogix™ 5380
30.011
33.017(1), 34.015(2), 35.014(3), 36.011 and later
Compact GuardLogix® 5380 SIL 2
31.011
33.017(1), 34.015(2), 35.014(3), 36.011 and later
Compact GuardLogix 5380 SIL 3
32.013
33.017(1), 34.015(2), 35.014(3), 36.011 and later
CompactLogix 5380 Process
33.011
33.017(1), 34.015(2), 35.014(3), 36.011 and later
CompactLogix 5480
32.012
33.017(1), 34.015(2), 35.014(3), 36.011 and later
ControlLogix® 5580
30.011
33.017(1), 34.015(2), 35.014(3), 36.011 and later
GuardLogix 5580
31.011
33.017(1), 34.015(2), 35.014(3), 36.011 and later
ControlLogix 5580 Process
33.011
33.017(1), 34.015(2), 35.014(3), 36.011 and later

(1) This requires Studio 5000 Logix Designer® version 33.04 or later to fully address the anomaly.
(2) This requires Studio 5000 Logix Designer version 34.04 or later to fully address the anomaly.
(3) This requires Studio 5000 Logix Designer version 35.02 or later to fully address the anomaly.

A string length (.LEN) of a number greater than 65535, or negative value, used in application code can cause the controller to experience a Major Non-Recoverable Fault (MNRF)/Assert.

This anomaly has been addressed in multiple versions of controller firmware. If upgrading to or within V33, V34, or V35, the following steps must be performed:
  1. Upgrade the controller’s firmware.
  2. Install the latest release of software associated with the major revision of firmware.
  3. Open the project file and perform a compact and delete of cache.
    1. Go to FileCompact
    2. When the Compact Project File dialog appears, make sure the Delete cached build data checkbox is checked.

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  1. Download the project to the controller.
After upgrading to a fixed release, if a large or negative string length is present in the application, the controller will produce a Major Fault Type 04 Code 51, LEN value outside of DATA limit, pointing to the location of the string length value causing the error.
  
Online Editing with Automatic Diagnostics Enabled Can Result in a Controller Assert (3865183, 3926806, 3926807, 3926809)
  
Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
CompactLogix® 5380
33.011
35.016, 36.013, 37.012, 38.011 and later
Compact GuardLogix® 5380 SIL 2
33.011
35.016, 36.013, 37.012, 38.011 and later
Compact GuardLogix 5380 SIL 3
33.011
35.016, 36.013, 37.012, 38.011 and later
CompactLogix 5380 Process
33.011
35.016, 36.013, 37.012, 38.011 and later
CompactLogix 5480
33.011
35.016, 36.013, 37.012 and later
ControlLogix® 5580
33.011
35.016, 36.013, 37.012, 38.011 and later
GuardLogix 5580
33.011
35.016, 36.013, 37.012, 38.011 and later
ControlLogix 5580 Process
33.011
35.016, 36.013, 37.012, 38.011 and later

A controller assert can occur when the following conditions exist:
• Automatic Diagnostics is enabled (the default setting).
• Communication % utilization that is greater than or equal to 90% is reported on the controller Tasks webpage.
And
• Modules are added or deleted while online.
• The Application is downloaded to a controller.
To avoid controller asserts, make sure the Communication % utilization is less than 90%, or temporarily or permanently disable Automatic Diagnostics on the Controller Properties Advanced tab.

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Time in CompactLogix 5380, CompactLogix 5480, and ControlLogix 5580 Alarms is Reported Differently Than in CompactLogix 5370 and ControlLogix 5570 Alarms (3801910, 3801911, 3801909, 3801919)
  
Controllers
First Known in Firmware Revision
Corrected in Firmware Revision
CompactLogix® 5380
28.011
34.015, 35.014, 36.013, 37.012, 38.011 and later
Compact GuardLogix® 5380 SIL 2
31.011
34.015, 35.014, 36.013, 37.012, 38.011 and later
Compact GuardLogix 5380 SIL 3
32.013
34.015, 35.014, 36.013, 37.012, 38.011 and later
CompactLogix 5380 Process
33.011
34.015, 35.014, 36.013, 37.012, 38.011 and later
CompactLogix 5480
32.011
34.015, 35.014, 36.013, 37.012 and later
ControlLogix® 5580
28.011
34.015, 35.014, 36.013, 37.012, 38.011 and later
GuardLogix 5580
31.011
34.015, 35.014, 36.013, 37.012, 38.011 and later
ControlLogix 5580 Process
33.011
34.015, 35.014, 36.013, 37.012, 38.011 and later

The CompactLogix 5380, CompactLogix 5480, and ControlLogix 5580 controllers report the system time while using an ALMD instruction when the “UseProgTime” element is set, whereas the CompactLogix 5370 and ControlLogix 5570 controllers use the “ProgTime” element from the ALMD tag.

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Application Notes

This release has the following application notes.

New Firmware Updates Can Impact the Performance of Message Rate Capacity HMI/MSG (Class 3) Data

Each new major revision of the controller/communication module firmware provides additional features and functionality, but this consumes additional processing power from the module even if the features are not utilized. This manifests as degrading HMI/messaging performance for the respective module.

Despite this degradation, the specifications defined for the respective modules have been maintained:

Module
Message Rate Across the Embedded Ethernet Port
ControlLogix® 5580
CompactLogix® 5380
2000 MSG/sec
GuardLogix® 5580 controllers in a SIL3 configuration
Compact GuardLogix 5380 SIL3 controllers
1000 MSG/sec
1756-EN4TR Ethernet modules
3700 MSGs/sec

To improve the messaging capacity, it is recommended to employ the following:

For more information, see these publications:

  
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